Friday, 6 February 2015

Solid State Relays

A solid-state relay (SSR) is an electronic switching device that switches on or off when a small external voltage is applied across its control terminals.

SSRs consist of a sensor which responds to an appropriate input (control signal), a solid-state electronic switching device which switches power to the load circuitry, and a coupling mechanism to enable the control signal to activate this switch without mechanical parts.

These relays may be designed to switch either AC or DC to the load. It serves the same function as an electromechanical relay, but has no moving parts.


Solid-state relays are composed of semiconductor materials, including thyristors and transistors, and have current ratings that extend from a few microamps for low-power packages up to around a hundred amps for high-power packages.

They have extremely fast switching speeds usually ranging between 1 to 100 nanoseconds and are not easily affected by contact wear.


Solid State Relay
 
Solid State Relay

Applications


Heater Control: These Relays enable high-precision, high-frequency temperature control for reflow ovens, molding machines, and sintering ovens. Models are available with fault detection and cyclic control.

Three Phase Motors: Solid-state Contactors provide smooth starting and stopping functions to suppress sudden motor operation and thus reduce mechanical stress. They are ideal for conveyor belts and other applications requiring smooth movement.

Socket/Plugin Type: Also  suitable for high-frequency switching, signal exchange with controllers, and other I/O applications.


Shortcomings


Solid-state relays have several shortcomings: a high susceptibility to damage (a relatively high vulnerability to overloads in comparison to electromechanical relays); limited switching arrangements (SPST switching); a need for finer tuning due to high "on" resistances.